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An Even Wider Range of Applications

A Variety of Uses at Low Cost

Height difference measurements of a plastic extrusion

Height difference measurements of a plastic extrusion

Provides constant monitoring by measuring the height using 2 sensors simultaneously, then calculates the height difference using the calculation function in the amplifier. Reliable detection is possible even if the product type or color changes.

Warpage detection in ceramic boards

Warpage detection in ceramic boards

As the sensor head is compact, multiple point measurements of small-scale boards are possible. By calculating the measurement data externally, simultaneous measurements of positioning and warpage are possible.

Thickness/width measurements of building material boards

Thickness/width measurements of building material boards

Thickness and width can be simultaneously measured immediately after the extrusion process. In addition, man-hours for setup and product changeovers are reduced using the thickness calibration function.

Packaging material counting

Packaging material counting

Even in targets with a large amount of shape changes, reliable counts can still be achieved by detecting rising edges. The output signal is then sent to a counter or other device.

Accuracy checks on an automotive door assembly

Accuracy checks on an automotive door assembly

When assembling automotive doors, by simultaneously measuring multiple points, the assembly accuracy can be evaluated. Reliable detection is possible regardless of body color.

Position control of welding beads

Position control of welding beads

Through external calculations of height data from the sensor, the device detects the position of the weld seam. Welding accuracy can be improved via measurement data feedback to the welder.

Heat processing inspection of cans

Heat processing inspection of cans

By observing the expansion of a can after heat processing, the results of heat processing can be evaluated. Reliable differentiation can still be conducted even if there are color changes in the cans.

Height controls of a web material

Height controls of a web material

By using a long range sensor head, it is possible to control height of web materials such as steel plates and sheet materials even during transportation. The sensor head
can be installed at a distance of up to 3500 mm 137.80".

Differentiation of different types of plastic components

Differentiation of different types of plastic components

Reliable detection of small targets, can be accomplished with high precision. Part changeover is simplified using the tolerance bank function.

Stacker counting and stack uniformity

Stacker counting and stack uniformity

The IL Series detects how many items are being transported along a conveyor. In addition, reliable inspection can be maintained regardless of color changes in the targets.

Wire winding process

Wire winding process

Prevents irregular winding by monitoring the traverser position. In addition, feedback control to the device is possible by measuring wire height in relation to the bobbin.

Height controls of a PC board

Height controls of a PC board

Controls the PC board height in the mounting and drilling processes. Various kinds of targets can be reliably controlled without being affected by the surface color.

Detect the position of the workpiece on a pallet being carried on a conveyor

Detect the position of the workpiece on a pallet being carried on a conveyor

Detect the position of the workpiece that was stacked on a pallet by a palletizer. The stable detection is enabled despite of the color change and the slant of the workpiece.

Detect whether or not the workpiece remains in the die

Detect whether or not the workpiece remains in the die

Confirm whether or not the workpiece is removed from the die, which prevents the die from being damaged in advance. Using the ultralong type enables the stable detection without concern for installation distance.

Aluminum melt level detection

Aluminum melt level detection

Using the ultra-long type enables installation at a maximum distance of 3500 mm 137.80" without worry for the ambient temperature.

Detection of stage inclination prior to furnace transportation

Detection of stage inclination prior to furnace transportation

Identifies the inclination by measuring multiple points on the stage prior to transferring to the furnace. Transferring the product after correcting the inclination allows for consistent temperature control.

Behavior detection in an operational unit

Behavior detection in an operational unit

Measures the behavior of each unit in the device. Due to the small head footprint, the IL series can be installed in compact spaces. This means that the IL series can be installed even after the machinery has been set up.

Misalignment measurement and presence detection of a wafer/glass in a cassette.

Misalignment measurement and presence detection of a wafer/glass in a cassette.

Measures the presence and protrusion of glass in a cassette. Stable detection is possible even if positional misalignments occur in the cassette itself by utilizing analog processing.

Measuring the height of a chip after bonding

Measuring the height of a chip after bonding

Measures the height of the board pre-bonding and the chip postmounting, allowing control of the post processing suction nozzle and dispenser nozzle feedback.