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          Intuitive Vision SystemCV-3000 series

          CV-3502

          Digital Image Sensor/Controller

          [Discontinued model]

          This model has been discontinued.

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          SPECIFICATIONS

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          Model

          CV-3502

          No. of pixels

          When CV-200C/S200C/200M/S200M is connected• 2 megapixel mode : 1600 (H) x 1200 (V),approx. 1,920,000 pixels• 1 megapixel mode : 1024 (H) x 960 (V), approx. 980,000 pixelsWhen CV-035C/S035C/035M/S035M is connected• Normal mode : 512 (H) x 480 (V),approx. 240,000 pixels

          Camera input

          • Two color/monochrome cameras (CV-200C/S200C/035C/S035C/200M/S200M/035M/S035M can be connected.Mixed connection is possible.)
          • Two extra cameras can be connectedby using expansion unit CV-E300.Up to four cameras can be connected.

          No. of registered settings

          Maximum 1000 programs each in the system and memory card (depending on the memory capacity and program data), externally selectable.

          Number of screens that can be registered

          Maximum 1000 screen for each program (depending on the capacity of theinternal memory and memory card)Compression save function.

          Internal memory capacity
          (Max. number of settings that can be registered, for reference)

          About 60 MB (1000 settings)*1

          Window setting

          Measurement area

          128 windows/1 program

          Mask area

          4 mask windows/1 inspection window

          Color extraction function (valid only when a color camera is connected)

          Color binary processing, color shade processing, gray scale processing (colors can be numerically specified with HSB or RGB values.)

          Measurement tool

          Area measurement

          Shapes are rectangle, rotated rectangle, circle, oval, ring, arc, polygon (up to 12 sides),auto-adjusting rectangle, and auto-adjusting circle

          Position detection

          Pattern search

          • Multiple search possible
          • For both pattern area and search area, the shapes are rectangle, rotatedrectangle, circle, oval, ring, arc, and polygon (up to 12 sides)
          • Pattern area can be masked (4 positions/1 area).

          V-search

          • Simultaneous classification search through up to 256 patterns possible
          • For both pattern area and search area, the shapes are rectangle, rotatedrectangle, circle, oval, ring, arc, and polygon (up to 12 sides)
          • Pattern area can be masked (4 positions/1 area)

          Edge position

          • Angles can be measured.
          • Shapes are rectangle, rotated rectangle, circle, oval, ring, arc, polygon (up to 12 sides),auto-adjusting rectangle, and auto-adjusting circle

          Trend edgeposition

          • Circle or straight line can be measured from the detection result.
          • Shapes are rectangle, rotated rectangle, ring and arc.

          Blob (Center ofgravity)

          Shapes are rectangle, rotated rectangle, circle, oval, ring, arc, polygon (up to 12 sides),auto-adjusting rectangle, and auto-adjusting circle

          Inspection mode

          Edge position

          Edge pitch

          Edge No.

          Edge angle

          Shape is rectangle.

          Pair edge

          Shapes are rectangle, rotated rectangle, circle, oval, ring, arc, polygon (up to 12 sides),auto-adjusting rectangle, and auto-adjusting circle

          Trend edge width

          Shapes are rectangle, rotated rectangle, ring and arc.

          Blob (characteristicquantities)

          • Number of blobs, center of gravity, main axis angle, area, feret diameter,perimeter, roundness.
          • Shapes are rectangle, rotated rectangle, circle, oval, ring, arc, polygon (up to 12 sides), auto-adjusting rectangle, and auto-adjusting circle

          Stain detection

          • Subtract stain detection by using subtract filter
          • Stain grouping function supporting multiple stain detection and positionmeasurement.
          • Shapes are rectangle, rotated rectangle, circle, oval, ring, arc, polygon (up to 12 sides), auto-adjusting rectangle, and auto-adjusting circle

          Intensityinspection

          Shapes are rectangle, rotated rectangle, circle, oval, ring, arc, polygon (up to 12 sides),auto-adjusting rectangle, and auto-adjusting circle

          Color (only when acolor camerais connected)

          • RGB and HSV measurement supported
          • Shapes are rectangle, rotated rectangle, circle, oval, ring, arc, and polygon (up to 12 sides)

          Geometry

          • Calculation result can be reflected.
          • Shapes are point, line, and circle.

          OCR

          • Character recognition for max. 2 lines of 20 characters per line
          • Shape is rectangle

          Continuous capture function

          • 1 to 32-time multi-measurement (maximum, minimum and average values)
          • Error values can be excluded from the measurement result.

          Execution condition setting function

          Can set whether to execute the results (OK/NG) for other measurement andcalculation windows in each measurement window.

          Image capturing
          setting function

          Processing area setting function

          • The applicable 980,000 pixels (1024 (H)x 960 (V)) can be captured from1,980,000 pixels (1 megapixel mode).
          • The applicable 240,000 pixels (512 (H)x 480 (V)) can be captured from320,000 pixels (normal mode).

          Scan mode switching function (valid only when a monochrome camera is connected)

          Progressive/interlace selectable

          Capturing start/end line setting function

          Desired capture start/end line can be set within the image capture range. (Two lines are counted as one unit with the interlace method.)

          Correction
          functions

          Position adjustment

          Batch, individual (maximum 64 settings), X, Y, ±180° rotation.

          Camera gain adjustment

          Sensitivity adjustment, offset, and span adjustment (RGB batch/individual and span can be set for each of 16 brightness levels. RGBindividual setting can be supported when color camera is conencted.)

          White balance adjustment (valid only when a color camera is connected)

          Manual setting using white paper

          Filter function

          Count

          The same type of filter can be used up to 9 times. 13 steps. (For binarization and subtract only : 1 step/window)

          Type

          Expand, shrink, average, median, edge sharpening, edge extract X, edge extract Y, Sobel, Prewitt,Roberts, Laplacian, binary, subtract, illumination adjustment, contrast conversion, image extraction

          Scaling

          X and Y calibration setting for each camera. Conversion from measurement valuesand calculation values is supported.

          Calculation function

          Data calculation

          Number of settings

          128 calculations/1 program

          Arithmetic operation

          Sum (+), subtract (-), multiply (x), divide (÷)

          Arithmeticfunction

          Square, exponential, counting fractions as one, round-off fractions, maximum, minimum, average, average within range,square root, absolute value, remainder, distance, angle, sin, cos, tan, asin, acos, atan, π

          Comparative operator

          <, ==, Not

          Geometriccalculation

          Distance between 2 points, angle of line segment, circle radius, circle center,average angle, straight line, cross point, distance between a point and a straight line,straight line angle, angle between the two crossed lines, perpendicular line betweena point to a line, perpendicular bisector , midpoint

          Coordinateconversion function.

          Coordinate system conversion, rotating matrix

          Type conversionfunction

          Coordinate constant conversion, constant coordinate conversion,angle unit conversion

          Logical operator

          AND, OR, NOT, XOR

          Sort function

          Maximum value index output, minimum value index output

          System function

          Number of measurement times, measurement time, year, month, day, time, minute, second

          Time axis operationfunction

          Previous measurement result acquisition operator

          Command memory

          Equipped with 128 command memory entries that can be rewritten from an external device and from the console during operation

          Support Functions

          Statistics analysis

          No. of data

          Max. 20000 data (can be saved into a memory card in a batch)

          Statistical item

          Maximum, minimum, average value, deviation (3σ), total status OK/NG times

          Screen save (valid when monochrome
          and color cameras are connected)

          The following number of images can besaved in the systemís memory :
          • Maximum 511 images (monochrome camera normal mode)
          • Maximum 127 images (monochrome camera 1 megapixel mode)
          • Maximum 63 images (monochrome camera 2 megapixel mode)
          • Maximum 169 images (color camera normal mode)
          • Maximum 41 images (color camera 1 megapixel mode)
          • Maximum 22 images (color camera 2 megapixel mode) (These are the maximum values with only one cameraconnected, and [Condition] set to [All Images].)

          programming aid functions

          Screen Magnification

          Between 4% and 1600% during setting or operation (6% and 2500% during fullscreen display) (Size can be set for each screen while diplaying multiple screens.)

          Edge WaveformDisplay

          Edge waveform can be graphically displayed during setting or operation, and edgeintensity and measurement values (some are not supported) can be displayed duringsetting.

          Profile Display

          Trend edge position and gap can be graphically displayed during setting oroperation.

          Stability display

          Stain detection (stain level) is displayed during setting or operation.

          Shift all windows

          Selected windows from an identical camera or an identical registered image can beshifted in the desired XY direction in a group.

          Display templates setting
          function

          No. of display

          10 templates/1 program (within which 4 templates are specified values), externallyselectable

          No. of screens that can be
          displayed simultaneously

          Max. 5 screens can be displayed at the same time (when 5 scr. (HORIZONTAL)/5 scr. (VERTICAL) is selected).

          Hold image

          Up to the past three images (NG images) can be displayed as hold images.measurement results and measurement time can be viewed. (The number of displayable times varies between 0 and 3 depending on camera'sconnection state.)

          Screen customization function

          No. of customization screens

          10 screens/1 program

          Custom item

          Character string : Measurement value (decimal point can be specified), result, customcharacter, graphics, active text

          Measurementresult interlink

          • Display color can be changed according to the result for figures and customcharacters.
          • Can set a message in the allocation table that relates to the measurementvalue (active text)

          Support functions

          Custom menu function

          Shortcut menu to a desired program screen can be created (20 menus/program).

          Operation rewrite function

          Upper/lower tolerance or command memory can be rewritten during opration.

          Memory card save function

          • Measurement value, judgment result, NG count, measurement image (compressible), stored image (compressible), captured image, statistics analysisdata, RS-232C communication log, program data• Can save data during test run (except for program data).

          Support Functions

          Others

          Screen capture function, password function, re-test function, file managementfunction, I/O monitoring, RS-232C monitoring (with log save function)

          Memory card

          Supports NR-M32 (32 MB), GR-M256 (256 MB), and CV-M1G (1 GB).Supports VFAT and FAT32.

          Interface

          Control input

          External trigger input

          Images from up to four cameras can becaptured at the same time (except for colormegapixel cameras). Individual capturecan be selected (when CV-E300 is notconnected, images from up to two camerascan be captured at the same time).

          Control input

          18 inputs
          Input rating 26.4 V or less, 2 mA or more

          Control output

          Universal output

          27 outputs NPN (including two FLASH outputs linked to external trigger.)

          Total comparator output

          1 output, NPN open collector, maximum 50 mA (30 V or less)

          Monitor output

          SVGA 800x600 (24-bit color 60 Hz)

          RS-232C

          Numerical value output, image data (compressible) and control input/output enabled.Can be used simultaneously with other communication ports.Maximum baud rate of 115200 bps is supported.

          PLC link

          Numerical value output and control input/output using the RS-232C port orEthernet port enabled.Following PLCs are supported via link unit : • KEYKENCE CORP. : KV-700 series, KV-1000 series• Mitsubishi Electric : A series (RS-232C only), Q series• OMRON : SYSMAC C series (RS-232C only), CJ/CJ1 series

          Ethernet

          Numerical value output, image data (compressible) and control input/output enabled.Can be used simultaneously with other communication ports.100BASE-TX/10BASE-T

          USB

          Numerical value output, image data (compressible) and control input/output enabled.Can be used simultaneously with other communication ports.USB2.0, HI-SPEED supported

          Display language

          Japanese/English/German selectable

          Rating

          Power voltage

          24 VDC ±10 %

          Current consumption

          1.8 A (2 cameras at maximum load)/2.8 A (4 cameras at maximum load)

          Environmental resistance

          Ambient temperature

          With two cameras connected: 0 to +50 °C 32 to 122 °F (0 to +45 °C 32 to 113 °F with megapixel cameraconnected)
          With four cameras connected: 0 to +45 °C 32 to 113 °F (0 to +40 °C 32 to 104 °F with megapixel cameraconnected)

          Relative humidity

          35 to 85 % RH (No condensation)

          Weight

          Approx. 950 g

          *1 Typical example when using standard mode : monochrome camera x 1, registered image x1 compressed, 9 measurement windows

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