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          Intuitive Vision SystemCV-5000 series

          CV-5002

          Digital Image Sensor/Controller

          SPECIFICATIONS

          Select Language

          Model

          CV-5002

          Type

          Controller

          No. of pixels

          • 512 (H) × 480 (V), Approx 240,000 pixels
          • 640 × 480 (V),Approx 310,000pixels

          Camera input

          Two color/monochromecameras (CV-035C/S035C/H035C/035M/S035M/H035M can beconnected. Mixedconnection is possible.)

          Main processor for image processing

          DSP

          No. of registered settings

          SD cards 1 and 2 can each hold 1000 programs (depending on the size of the SDcard and the size of the programs), external switching possible

          Number of screens that can be registered

          Maximum 1000 screens for each program (depending on SD card size),Compressed saves possible

          Internal memory capacity

          SD card slot x2 (SDHC compatible)Compatible with OP-87133 (512 MB: standard in SD1 slot for CV-5502/5002),CA-SD1G (1GB: standard in SD1 slot for CV-5702), CA-SD4G (4GB: SDHC)

          Window
          settings

          Measurement area

          128 locations per program

          Mask area

          4 locations per area

          Color extraction function (valid only when a color camera is connected)

          Color binary, color shade, Gray, RGB average gray (Colors can be specifiednumerically via HSB values)Compatible with 1:n copy

          Measurement
          tool

          Area measurement

          The shapes are rectangle, rotated rectangle, circle, oval, ring, arc or polygon (up to 12sides), edge detection rectangle area or edge detection circular area

          Position detection

          Pattern search

          • Multiple searches possible for both pattern area and search area. The shapes are rectangle, rotated rectangle, circle, oval, ring, arc, and polygon (up to 12 sides)
          • Pattern area can be masked (4 positions / area)

          V-search

          • Up to 256 patterns can be searched simultaneously for both pattern area andsearch area. The shapes are rectangle, rotated rectangle, circle, oval, ring, arc,and polygon (up to 12 sides)• Pattern area can be masked (4 positions / area)

          Edge position

          • Angles can be measured. The shapes are rectangle, rotated rectangle,circle, oval, ring, arc or polygon (up to 12 sides), edge detection rectanglearea or edge detection circular area

          Trend edgeposition

          • Circle or straight line can be measured from the detection results• Shapes are rectangle, rotated rectangle, ring and arc

          Blob (Center ofgravity)

          The shapes are rectangle, rotated rectangle, circle, oval, ring, arc or polygon (upto 12 sides), edge detection rectangle area or edge detection circular area

          Inspection mode

          Edge position

          Edge pitch

          Edge No.

          The shapes are rectangle, rotated rectangle, circle, oval, circumference, arc,polygon (up to 12 sides), auto-adjusting rectangle or auto-adjusting circular area

          Edge angle

          Shape is rectangle.

          Pair edge

          The shapes are rectangle, rotated rectangle, circle, oval, ring, arc, polygon (up to12 sides), auto-adjusting rectangle or auto-adjusting circular area

          Trend edge width

          Shapes are rectangle, rotated rectangle, ring and arc

          Blob (characteristic quantities)

          • Labels, center of gravity, main axis angle, area, feret diameter, perimeter,roundness• The shapes are rectangle, rotated rectangle, circle, oval, ring, arc or polygon (up to 12 sides), edge detection rectangle area or edge detection circular area

          Stain detection

          • Subtract stain detection by using subtract filter• Stain grouping function supports multiple stain detection and positionmeasurement• The shapes are rectangle, rotated rectangle, circle, oval, ring, arc or polygon (up to 12 sides), edge detection rectangle area or edge detection circular area• Supports measurement of the color image using fine color

          Trend edge flaw

          • The shapes are rectangle, circle, oval, ring, arc, and polygon.• Supports flaw detection using straight lines, circles, ovals, and free-formstraight lines as reference models.

          Intensity inspection

          The shapes are rectangle, rotated rectangle, circle, oval, ring, arc, polygon (up to12 sides), auto-adjusting rectangle or auto-adjusting circular area

          Color (only when acolor camerais connected)

          • RGB and HSB measurement supported• The shapes are rectangle, rotated rectangle, circle, oval, ring, arc or polygon (up to 12 sides)

          Geometry

          • Calculation result can be reflected• Shapes are point, line, and circle

          OCR

          • Character recognition for max. 2 lines of 20 characters per line• Shape is rectangle• Built-in date/time encryption support function

          Interface

          Control input

          External trigger input

          2 pointsEV compatible inputrating: 26.4 V or less, 3mA or more2-camera simultaneouscapture/individual capturecan be selected.Individual trigger delay (0 to 999 ms) can be selected for each trigger input

          Control input

          18 inputsInput rating 26.4 V or less, 2 mA or more

          Control output

          Universal output

          27 outputs NPN (including two FLASH outputs linked to external trigger.)

          Total comparator output

          1 output, NPN open collector, maximum 50 mA (30 V or less)Supports total status hold control and one shot output (1 to 9999 ms)

          Monitor output

          SVGA 800x600 (24-bit color 60 Hz)

          Run indicator

          Power, Error LED display

          RS-232C

          Numerical value output, image data (compressible) and control input/outputenabled. Can be used simultaneously with other communication ports.Maximum baud rate of 115200 bps is supported.Do not use to connect to PLC link, CC-Link, or EtherNet/IPTM

          Ethernet

          Numerical value output, image data (compressible) and control input/output enabled.Can be used simultaneously with other communication ports.100BASE-TX/10BASE-T

          USB

          Numerical value output, image data (compressible) and control input/outputenabled. Can be used simultaneously with other communication portsUSB2.0 HI-SPEED compatible

          PLC link

          Numerical value output and control input/output using the RS-232C port orEthernet port enabled.Following PLCs are supported via link unit*1:• KEYKENCE CORP.: KV-700 series, KV-1000 series, KV-3000 series, KV-5000 series,KV-5500 series• Mitsubishi Electric: A series (RS-232C only), Q series, L series• OMRON: SYSMAC C series (RS-232C only), CJ/CJ1 series• Yaskawa Electric: MP900 series (RS-232C only)/MP2000 seriesDo not use to connect to CC-Link, RS-232C, or EtherNet/IPTM

          CC-Link

          By connecting the optional CC-Link unit CA-NCL10E, numerical value input/output and control input/output are enabled.• Supports remote device station, Ver. 2.00/1.10• Do not use to connect to PLC link, RS-232C, or EtherNet/IPTM

          EtherNet/IPTM

          Numerical value input/output and control input/output enabled while using anEthernet port• Supports periodic communication (Max. 1436 bytes), supports messagecommunication• Up to 128 units can be connected• Compliant with compliance test Version.A5• Do not use to connect to PLC link, RS-232C, or CC-Link

          Illumination control

          By connecting the optional illumination expansion unit, LED illumination (12 V, 24V) and intensity control are enabled.• 2 channels per unit, connect up to 4 units• Supports multi-pattern illumination function

          Continuous capture function

          • 1 to 32-time multi-measurement (maximum, minimum and average values)• Error values can be excluded from the measurement result

          Execution condition setting function

          Can set whether to execute the results (OK/NG) for other measurement andcalculation windows in each measurement window.

          Image
          capturing
          setting
          function

          Processing area setting function

          240,000 pixels (512 (H) x480 (V)) or 310,000 pixels (640 (H) x 480 (V)) of the320,000 pixels are usedfor the process area.However, when CV-H035C/H035M is connected, support is only providedfor 240,000 pixels of the 310,000 pixels used for the process area.

          Scan mode
          (valid only when a monochrome camera is connected)

          Progressive/interlace selectable

          Capturing start/end line setting function

          Desired capture start/end line can be set within the image capture range.CV-H200C/H200M cannot capture fewer than 100 lines.

          Correction
          functions

          Position adjustment

          Batch, individual (maximum 128 settings), X, Y, ±180° rotation.

          Camera gain adjustment

          Sensitivity adjustment, offset, and span adjustment (RGB batch/individual and span can be set for each of 16 brightness levels. RGBindividual setting can be supported when color camera is connected.)

          White balance adjustment (valid only when a color camera is connected)

          Manual setting using white paper

          Image inversion function

          Can generate mirror images

          Scaling

          X and Y calibration setting for each camera. Conversion from measurementvalues and calculation values is supported.

          Filter function

          Count

          The same type of filter can be used up to 9 times. 13 steps. (For binarization and subtract only: 1 step/window)

          Type

          Expand, shrink, average, median, edge sharpening, edge extract X, edge extractY, Sobel, Prewitt, Roberts, Laplacian, binary, subtract, illumination adjustment,contrast conversion, image extraction, image shade correction, Blur

          Display language

          Japanese/English/German/Italian/French/Traditional Chinese/Simplified Chineseselectable

          Calculation
          function

          Numerical
          operation

          Number of settings

          128 calculations/1 program

          Arithmetic operation

          +, -, x, ÷

          Arithmetic function

          Square, exponential, counting fractions as one, round-off fractions, maximum, minimum, average, average within range,square root, absolute value, remainder, distance, angle, sin, cos, tan, asin, acos, atan, π

          Comparative operator

          <, ==, Not

          Geometric calculation

          Distance between 2 points, angle of line segment, circle radius, circle center,average angle, straight line, cross point, distance between a point and a straightline, straight line angle, angle between the two crossed lines, perpendicular linebetween a point to a line, perpendicular bisector , midpoint

          Coordinate conversion function.

          Coordinate system conversion, rotating matrix

          Type conversion function

          Coordinate constant conversion, constant coordinate conversion,angle unit conversion

          Logical operator

          AND, OR, NOT, XOR

          Sort function

          Maximum value index output, minimum value index output

          System function

          Number of measurement times, measurement time, year, month, day, time, minute, second

          Time axis operation function

          Previous measurement result acquisition operator

          Command memory

          1000 command memories that can be rewritten from external devicesor the remote control console during operation are installed.

          Support
          functions

          Statistics analysis

          No. of data

          Max. 20000 data (can be saved into an SD card in a batch)

          Statistical items

          Maximum, minimum, average value, deviation (3σ), total status OK/NG times

          Screen save (valid when monochrome
          and color cameras are connected)

          The following number ofscreens can be saved inthe system's memory:• Maximum 511 images (monochrome camera)• Maximum 255 images (monochrome camerain 310,000 pixel mode)• Maximum 508 images (color camera)• Maximum 253 images (color camera in310,000 pixel mode) (These are the maximumvalues with only onecamera connected, and[Condition] set to [AllImages].)

          Programming aid
          functions

          Screen Magnification

          Between 4% and 1600% during setting or operation (6% and 2500% during fullscreen display) (Size can be set for each screen while displaying multiplescreens.)

          Edge Waveform Display

          Edge waveform can be graphically displayed during setting or operation, andedge intensity and measurement values (some are not supported) can bedisplayed during setting.

          Profile Display

          Trend edge position and gap can be graphically displayed during setting oroperation.

          Stability display

          Stain detection (stain level) is displayed during setting or operation.

          Character Extraction Display

          OCR automatic cutout waveform graphics can be displayed during setting oroperation

          Shift all windows

          Selected windows from an identical camera or an identical registered image canbe shifted in the desired XY direction in a group.

          Defect Waveform Display

          The flaw level waveform of the trend edge tool can be displayed as a graphic inProgram or Run mode.

          Display template
          setting function

          No. of display templates

          10 templates/1 program (within which 4 templates are specified values),externally selectable

          No. of screens that can be displayed simultaneously

          Max. 5 screens can be displayed at the same time (when 5 scr. (HORIZONTAL)/5 scr. (VERTICAL) is selected).

          Hold image

          Up to the past three images (NG images) can be displayed as hold images.Measurement results and measurement time can be viewed. (The number ofdisplayable times varies between 0 and 3 depending on camera's connectionstate

          Screen customization
          function

          No. of customized screens

          10 screens/1 program

          Custom item

          Character string: Measurement value (decimal point can be specified), result,custom character, graphics, active text

          Measurement result interlink

          • Display color can be changed according to the result for figures and customcharacters.• Can set a message in the allocation table that relates to the measurementvalue (active text)

          Operation rewrite function

          • Upper/lower tolerance or command memory can be rewritten during operation.• Supports illumination adjustment during operation (when CA-DC21E isconnected)

          Emulation function

          Built-in emulation function that can create new program data and save data onCV-5002SE in the FE format for the CV-3002 Series SE, SEII, and SEIII, and theCV-5002 Series.

          Program file update function

          The program data used on the CV-3002 Series or CV-5002FE can be converted into the program data format for the CV-5002 Series second edition.

          Custom menu function

          Shortcut menu to a desired program screen can be created (20 menus/program).

          Memory card save function (SD2 slot only)

          • Measurement value, judgment result, NG count, measurement image (compressible), stored image (compressible), captured image, statisticsanalysis data, RS-232C communication log, program data (only setting contentcan be saved to both SD1 slot and SD2 slot)• Can save data during test run (except for program data)

          Others

          Screen capture function, password function, re-test function, file managementfunction, I/O monitoring, RS-232C monitoring (with log save function)

          Rating

          Power voltage

          24 VDC ±10 %

          Current consumption

          2.2 A (2 cameras at maximum load)

          Environmental resistance

          Ambient temperature

          0 to +50 °C 32 to 122 °F

          Relative humidity

          35 to 85 % RH (No condensation)

          Weight

          Approx. 1,250 g

          *1 Some models also are compatible with the RS-232C, Ethernet ports in the system.

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