Measurement Examples:
Automotive Industry

Portable and handheld 3D scanner and dimensional probing system

WM SeriesWide Area Coordinate Measuring Machine

Angle: 72.5°, CAD difference: 0.152 mm 0.006", Distance: 2011.623 mm 79.20", Distance: 5006.826 mm 197.12", X: 949.879 mm 37.40" Y: 800.241 mm 31.51" Z: 690.712 mm 27.19", Flatness: 0.015 mm 0.001", Hole distance: 220.037 mm 8.66"

Various automotive measurement applications

CAD difference: 1.499 mm 0.06"

1Pre-paint bodies

Manufacturing department

  • • Overall shape confirmation
  • • Spot welding position confirmation
  • • Robot and jig misalignment checking
  • • Wear checking
CAD difference: 2.451 mm 0.10"; Height: 109.678 mm 4.32"; Width: 539.879 mm 21.26"

2Seats/seat frames

Quality management department

  • • Overall seat shape measurement
  • • Seat frame dimensional measurement
  • • OK/ NG product data management
CAD difference: 0.517 mm 0.02"; Hole position: 453.982 mm (X), 259.832 mm (Y), 179.528 mm (Z) 17.87" 10.23" 7.07"

3Door frames

Development department

  • • Overall shape confirmation
  • • Hole position measurement
CAD difference: 0.158 mm 0.006"; Hole position: 346.382 mm (X), 672.098 mm (Y), 142.738 mm (Z) 13.64" 26.46" 5.62"

4Giga casting

Prototyping department

  • • Overall shape confirmation
  • • Hole position measurement
CAD difference: 0.215 mm 0.008"

5Bumpers

Inspection department

  • • Bumper shape measurement
  • • Hanger measurement
  • • Clearance measurement between inspection tool and target
CAD difference: 0.501 mm 0.020"; Bending angle: 90.021°

6Mufflers/piping

Manufacturing department

  • • Muffler shape comparison
  • • Comparison between temporary and final brazing
  • • Bending angle checking
CAD difference: 0.452 mm 0.018"

7CFRP components

Development department

  • • Sprayless measurement of carbon fiber-reinforced polymer components
CAD difference: 0.380 mm 0.01"; Height: 1530.095 mm 60.24"; Width: 1210.014 mm 47.64"

8EV batteries

Prototyping department

  • • Battery case shape measurement
  • • Battery case assembly position hole measurement
  • • Module shape measurement
  • • Battery cell measurement
Total length: 5400.025 mm 212.60"; Hole distance: 2050.965 mm 80.75"; Width: 1399.599 mm 55.10"

9Chassis frame

Manufacturing department

  • • Overall dimensional measurement
  • • Component assembly checking
  • • Hole position measurement
CAD difference: 0.541 mm 0.02"

10Tires

Maintenance department

  • • Shape confirmation
  • • Mold wear checking
Total length: 5006.826 mm 197.12"; Total height: 1998.988 mm 78.70"; Total width: 2011.123 mm 79.18"; CAD difference: 1.598 mm 0.06"

11Specification inspections

Quality management department

  • • Total length/width/height measurement
  • • Vehicle protrusion checking
  • • Creation of vehicle frame standards
Pin position: 805.747 mm (X), 1128.254 mm (Y), 326.545 mm (Z) 31.72" 44.42" 12.86"

12Jigs

Manufacturing technology department

  • • Pin position confirmation
  • • Paint defect checking
  • • Deterioration checking
  • • Jig-based product shape measurement
Perpendicularity: 0.024 mm 0.001"; Parallelism: 0.074 mm 0.003"

13Conveying equipment

Manufacturing technology department

  • • Equipment rail parallelism measurement
  • • Deterioration checking
CAD difference: 0.213 mm 0.01"

14Die-cast molds

Maintenance department

  • • Overall wear checking
  • • On-machine hole position measurement

Easy to use for anyone, anywhere

1Easy single-person operation

With a measurement range of up to 25 m 82.0' using the handheld probe, single-person measurement is possible for various large parts, assemblies, and equipment.

2Dimensional and shape measurement

Choose from two probe types for measuring holes and other dimensional features as well as curved surfaces and complex shapes or comparing against CAD data.

3On-site measurement

Easily measure anything, anywhere in a wide variety of locations.

Problems with conventional measuring instruments and scannersScanning takes too long

Solutions with the WM SeriesUnparalleled scanning speed

1Measurement range

Conventional systems

  • • The limited range of motion makes reaching desired locations difficult.
  • • The measurement range is insufficient.
  • • Application of stickers is necessary before and after work when stitching measurements together.

WM Series

25 m (82.0') model and 10 m (32.8') model: the measurement range spreads around the measuring instrument
  • • Large target measurements can be measured at once.
  • • Measurement is possible over a wide area of up to 25 m (82.0') using the handheld probe.
  • • Two probes to choose from with a maximum measurement range of 25 m (82.0') or 10 m (32.8').

2Product compatibility

Conventional systems

  • • Glossy products are difficult to scan.
  • • Black products are difficult to scan.

WM Series

  • • Glossy and black products can be easily scanned thanks to the industry’s first violet laser.

3Pre- and post-measurement preparation

Conventional systems

  • • Sticker application is necessary before and after work.
  • • Some products have to be sprayed before measurement.

WM Series

  • • Installation takes just 2 minutes for fast measurement start.
  • • Simple setup just by placing the camera on the tripod.
  • • Compatibility with a wide range of products eliminates the need for pre- and post-measurement preparation such as applying stickers or spraying products.

4Repeated movements during scanning

Conventional systems

  • • Scanning requires checking the PC screen to see how many points have been acquired, resulting in repeated travel between the PC and product.

WM Series

  • • The probe monitor makes it possible to check scan results on the spot.
  • • Everything from starting to meshing scans can be done from the probe.

Contact us to learn more about how our advanced technology can help take your business to the next level.