Step 1: Specify Camera Resolution
Define Field of View (FOV) Requirements: Determine the inspection type: measurement, presence/absence, flaw detection, etc.
Establish which spec requires the smallest pixel resolution—this will drive camera resolution needs.
Pixel Resolution Rules: Measurement (using monochrome camera):
Use the x10 rule for conservative estimates, or x5 rule if good contrast or testing confirms accuracy.
Defects/Stains: Use the x5 rule for conservative estimates, or x3 rule if there’s good contrast (monochrome recommended).
Camera Requirements: Decide on monochrome vs. color, high-speed capability, or specialty lighting requirements based on inspection needs.
Step 2: Choose Zoom/C-Mount Type Camera
Zoom Requirements: Determine if the customer needs zoom flexibility from models like VS-L/VS-S.
Lensing Setup: Decide if traditional lensing is preferred, or if a 3rd-party lens will be used.
Step 3: Choose a Lens (if using VS-C)
Lens Series: Choose based on camera resolution and application needs: CA-LH, CA-LHR, CA-LHE, etc.
Mounting Considerations:Consider mounting restrictions, especially if there are distance requirements due to physical environment constraints.
High-Speed Applications: For high speed, prioritize shorter focal distances to maintain brightness with faster shutter speeds.
Target Height Features: If there are height differences, consider a longer focal length to reduce parallax effects.
Accessories: Don’t forget necessary spacers or filters.
Step 4: Choose Lighting
Select lighting based on inspection needs to ensure optimal contrast and visibility for the camera system.