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Inspecting motor wire bundles and checking for solder defects

Inspecting motor wire bundles and checking for solder defects

Using machine vision equipment to detect defective motor wire bundles (bindings) and solder.

1. HSV color extraction enables subtle color differences to be extracted accurately. 2. Adjusting the minimum saturation value (the S in HSV) enables stable detection under conditions of varying ambient illumination or reflection from shiny parts.


Motor wire bundles and solder defects were previously checked using machine vision equipment with monochrome cameras. Detecting the difference between wires, terminal, and solder was difficult and unstable. The color cameras of the XG Series ensure stable detection.


  • Offering a lineup of up to 21 megapixel area cameras and 8K line scan cameras, the XG Series contains powerful vision system technology providing flexibility and power to solve a wide range of applications.

  • The XG Series offers programming directly with the controller or advanced programming using the optional Vision Editor development software.

  • High Performance, Icon-driven system with easy-to-use tools for simple setup by any user.

  • The CV-5000 Series has the largest number of camera types for its class, letting you select the optimum camera for a wide range of applications.

  • Providing the ultimate flexibility with a wide variety of camera choices using the industry's highest-performance image processing engine.