Pattern Matching Sensor

AI series

Specs Pattern Matching Sensor AI series

Separate Amplifier Models: Sensor Head

Model

AI-H010

AI-H020

AI-H050

AI-H100

AI-H160

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Installation Distance

9 to 11 mm 0.35 to 0.43"

18 to 22 mm 0.71 to 0.87"

45 to 55 mm 1.77 to 2.17"

90 to 110 mm 3.54 to 4.33"

140 to 180 mm 5.51 to 7.09"

Detection Area

1X Zoom to 4X Zoom

0.5 × 0.5 mm 0.02 × 0.02" to 2 × 2 mm 0.08 × 0.08"*1

1.4 × 1.4 mm 0.06 × 0.06" to 5.6 × 5.6 mm 0.22 × 0.22"*1

4 × 4 mm 0.16 × 0.16" to 16 × 16 mm 0.63 × 0.63"*1

8 × 8 mm 0.31 × 0.31" to 32 × 32 mm 1.26 × 1.26"*1

13 × 13 mm 0.51 × 0.51" to 52 × 52 mm 2.05 × 2.05"*1

Digital Zoom

1X to 4X (17 steps) adjustment, zoom position adjustment*1

Light Receiving Element

BW CMOS

Transmitter

Light Source

Red LED (660 nm)

Infrared LED (850 nm)

Lighting Method

Pulse lighting

Indicators

1 (green/red/orange)

Environmental resistance

Enclosure rating

-

IP67*2

Ambient temperature

-10 to +50 °C 14 to 122 °F (No freezing)

Relative humidity

35 to 85 % RH (No condensation)

Vibration resistance

10 to 55 Hz, Double amplitude 1.5 mm 0.06", 2 hours in each of the X, Y, and Z directions

Shock resistance

500 m/s2, 3 times in each of 6 directions

Materials

Main unit case: Zinc die-cast/PBT; Front cover: Acrylic (hard coat); Cable: PVC
Operation indicator: TPU

Main unit case: Zinc die-cast/PBT; Front cover: Acrylic (hard coat); Cable: PVC
Operation indicator: PPSU; Polarized filter case: POM

Weight

Approx. 50 g

Approx. 70 g (including polarized filter)

*1 When positioned in the midpoint of the installation distance range.
*2 Except when polarized filters or dome filters are mounted.

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Separate Amplifier Models: Amplifier

Model

AI-1000

AI-1000C

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Connection Type

6-core cable

M8 connector (4-core)

Detection Modes

Presence check mode / Difference check mode / Feeder mode

Response Time

Switchable between 3 ms/10 ms/20 ms/50 ms/100 ms

Timer

OFF/Off-delay/On-delay/One-shot

Bank Function

Bank slots: Up to 4

Bank slots: Up to 2

Other Functions

Filter, orientation detection, anti-blur, hysteresis, mutual interference prevention, indicator LED color change,
screen display orientation, statistics display, failure hold display, key lock function, I/O test

Display Panel

Organic LED (OLED) display

Languages

Japanese/English/Chinese (Simplified)

Indicators

Main Indicator

1 (green/red/orange)

I/O Indicators

4 indicators (red): OUT1/OUT2/IN1/IN2

2 indicators (red): OUT1/OUT2 or IN

Input

Type

Non-voltage input/voltage input can be switched
Non-voltage input: ON voltage 2 V or lower, OFF current 0.1 mA or lower, ON current 2 mA or lower (short circuit)
Voltage input: Maximum input rating 30 V, ON current 18 V or higher, OFF current 0.1 mA or lower, ON current 2 mA or lower (at 30 V)

Number of Inputs

2: IN1/IN2

1: IN or no input*1

Functions

Assignable functions: Bank/Hold (level)/Hold (edge)/Reset/External calibration/Interference prevention/Light off

Output

Type

Open collector output: Can be switched between NPN/PNP and N.O./N.C.
Maximum rating: 30 V 50 mA, remaining voltage 2 V or lower

Number of Inputs

2: OUT1/OUT2

1: OUT1 or 2: OUT1/OUT2*1

Functions

Assignable functions for OUT2: Error output/Judgment output 2/Interference prevention output (sync-output)

Communication Functions

IO-Link: Specification v. 1.1 (1.0)/COM2 (38.4 kbps)

Rating

Power voltage

20 to 30 VDC, including Ripple (P-P) 10 %

Current consumption

0.35 A or less (power voltage at 20 V, excluding the output load)

Environmental resistance

Ambient temperature

-10 to +50 °C 14 to 122 °F (No freezing)

Relative humidity

35 to 85 % RH (No condensation)

Vibration resistance

10 to 55 Hz, Double amplitude 1.5 mm 0.06", 2 hours in each of the X, Y, and Z directions

Materials

Main unit case/Dust cover: Polycarbonate; Button: POM; Display panel: Acrylic

Weight

Approx. 110 g (including the cable of 2 m 78.74")

Approx. 40 g

*1 Used with OUT2 or IN assigned to I/O line (white line or 2nd pin of M8 connector).

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Built-in Amplifier Models

Model

AI-B050

AI-B100

AI-B160

Image

Installation Distance

45 to 55 mm 1.77 to 2.17"

90 to 110 mm 3.54 to 4.33"

140 to 180 mm 5.51 to 7.09"

Detection Area

1X Zoom to 4X Zoom

4 × 4 mm 0.16 × 0.16" to 16 × 16 mm 0.63 × 0.63"*1

8 × 8 mm 0.31 × 0.31" to 32 × 32 mm 1.26 × 1.26"*1

13 × 13 mm 0.51 × 0.51" to 52 × 52 mm 2.05 × 2.05"*1

Digital Zoom

1X to 4X (17 steps) adjustment, zoom position adjustment*1

Light Receiving Element

BW CMOS

Transmitter

Light Source

Red LED (660 nm)

Infrared LED (850 nm)

Lighting Method

Pulse lighting

Detection Modes

Presence check mode / Difference check mode / Feeder mode

Response Time

Switchable between 3 ms/10 ms/20 ms/50 ms/100 ms

Timer

OFF/Off-delay/On-delay/One-shot

Bank Function

Bank slots: Up to 2

Other Functions

Filter, orientation detection, anti-blur, hysteresis, mutual interference prevention, indicator LED color change,
screen display orientation, statistics display, failure hold display, key lock function, I/O test

Display Panel

Organic LED (OLED) display

Languages

Japanese/English/Chinese (Simplified)

Indicators

Main Indicator

1 (green/red/orange)

I/O Indicators

2 indicators (red): OUT1/OUT2 or IN

Input

Type

Non-voltage input/voltage input can be switched
Non-voltage input: ON voltage 2 V or lower, OFF current 0.1 mA or lower, ON current 2 mA or lower (short circuit)
Voltage input: Maximum input rating 30 V, ON current 18 V or higher, OFF current 0.1 mA or lower, ON current 2 mA or lower (at 30 V)

Number of Inputs

1: IN or no input*2

Functions

Assignable functions: Bank/Hold (level)/Hold (edge)/Reset/External calibration/Interference prevention/Light off

Output

Type

Open collector output: Can be switched between NPN/PNP and N.O./N.C.
Maximum rating: 30 V 50 mA, remaining voltage 2 V or lower

Number of Inputs

1: OUT1 or 2: OUT1/OUT2*2

Functions

Assignable functions for OUT2: Error output/Judgment output 2/Interference prevention output (sync-output)

Communication Functions

IO-Link: Specification v. 1.1 (1.0)/COM2 (38.4 kbps)

Rating

Power voltage

20 to 30 VDC, including Ripple (P-P) 10 %

Current consumption

0.3 A or less (power voltage at 20 V, excluding the output load)

Environmental resistance

Enclosure rating

IP67*3

Ambient temperature

-10 to +50 °C 14 to 122 °F (No freezing)

Relative humidity

35 to 85 % RH (No condensation)

Vibration resistance

10 to 55 Hz, Double amplitude 1.5 mm 0.06", 2 hours in each of the X, Y, and Z directions

Shock resistance

500 m/s2, 3 times in each of 6 directions

Materials

Main unit case: Zinc die-cast/PBT; Front cover: Acrylic (hard coating); Operation indicator: TPU;
Button: POM; Display sheet: PET; Polarizing filter body: POM

Weight

Approx. 120 g (including polarized filter)

*1 When positioned in the midpoint of the installation distance range.
*2 Used with OUT2 or IN assigned to I/O line (white line or 2nd pin of M12 connector).
*3 Except when polarized filters or dome filters are mounted.

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