3D Interference Measurement Sensor

WI-5000 series

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Specs 3D Interference Measurement Sensor WI-5000 series

Model

WI-001*1*2*3

WI-004*1*2*3

WI-010*1*2*3

Image

Reference distance

18 mm 0.71"

Measurement range

Z

1.4 mm 0.06" (Standard Mode), 0.7 mm 0.03" (High Speed Mode)

XY

1 × 1 mm 0.04" × 0.04"

4 × 4 mm 0.16" × 0.16"

10 × 10 mm 0.39" × 0.39"

Minimum detection area

4 × 4 µm 0.000157" × 0.000157"

15 × 15 µm 0.000591" × 0.000591"

40 × 40 µm 0.001575" × 0.001575"

Repeatability (height difference)

0.1 µm 0.000004"*4

Linearity (height difference)

±2.8 µm 0.000110"(±0.2% of F.S., F.S. = 1.4 mm 0.06", +20 to +30°C +68 to +86°F)*5

Light source for measurement

Type

Infrared SLD

Center wavelength

830 nm

Laser class (IEC60825-1)

Class 3R

Output

3.6 mW

Guide light source

Type

Red semiconductor laser

Wavelength

660 nm

Laser class (IEC60825-1)

Class 1

Output

0.15 mW

Sampling frequency

Internal Trigger

133 ms (High Speed Mode), 266 ms (Standard Mode)

External Trigger

266 ms max. (High Speed Mode), 532 ms max. (Standard Mode)*6

Environmental resistance

Ambient light

Incandescent lamp/fluorescent lamp: 5,000 lux max.

Ambient temperature

0 to +35 °C 32 to 95 °F

Relative humidity

20 to 85 % RH (No condensation)

Weight

Approx. 3,000 g

*1 The laser classification for FDA(CDRH) is implemented based on IEC60825-1 in accordance with the requirements of Laser Notice.The resolution of the height (distance from head reference plane to measurement workpiece) is 1 µm(*2).
*2 This is ±3 σ value (Auto Maintenance Mode is OFF) when the average height of a single rectangular area(*3) has been measured for 30 seconds using a KEYENCE standard target.
*3 The rectangular size is WI-001 : 0.3 mm × 0.9 mm 0.01" × 0.04", WI-004 : 1.1 mm × 3.7 mm 0.04" × 0.15", WI-010 : 3 mm × 9 mm 0.12" × 0.35".
*4 This is σ value (Auto Maintenance Mode is OFF, Capture Timing is “Prioritize Accuracy”) when the average height difference of two rectangular areas(*3) has been measured for 30 seconds using a KEYENCE standard target.
*5 This is the value (Auto Maintenance Mode is OFF, Capture Timing is “Prioritize Accuracy”) when the average height difference of two rectangular areas(*3) has been measured using a KEYENCE standard target.
*6 The workpiece stopping time at capturing is 120 ms (High Speed Mode) or 240 ms (Standard Mode).

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Model

WI-5000

Image

No. of connectable sensor heads

1

No. of registration settings

Up to 1000 settings on SD Card 1 and SD Card 2 individually (depending on the capacity and configuration of the SD Card),external switching possible

No. of measurement tools

100 tools/setting (20 are intended for position adjustment)

Measurement mode

Height

Height Measurement, Height Difference Measurement, Arranged Multi-Point Height Measurement, Free Multi-Point Height Measurement, Profile Measurement, and Continuous Height Measurement

Dimension measurement

Measure Distance, Measure Width, Line/Angle, Detect Circle, and Detect Point

Auxiliary function

Calculation, Image Region Generator, Line Display, Circle Display, Point Display, and Scale Display

Interface

Control input

20 (Input terminal: 5, Parallel I/O: 15)

Control output

28 (Output terminal block: 6, Parallel I/O: 22)
Photo MOSFET*1

RS-232C

Value output and control I/O (cannot be used when PLC link using the RS-232C port is in use)

PLC-Link

Value output and control I/O using the Ethernet port or RS-232C port (cannot be used when EtherNet/IP™ is in use.
RS-232C No-protocol communication cannot be used when the RS-232C port is in use)

Ethernet

Value output and control I/O
In addition to the functions above, uploading/downloading inspection settings, various simulations, and transmission/reception/remote connection of image and other data are possible when KEYENCE's PC application software is connected.
FTP client/server function supported, VNC server function (supporting monitor screen display only on clients other than a PC), and BOOTP function supported
1000BASE-T/100BASE-TX/10BASE-T

USB

In addition to value output and control I/O, uploading/downloading inspection settings, various simulations, and transmission/reception/remote connection of image and other data are possible when KEYENCE's PC application software is connected.
Dedicated USB 2.0

EtherNet/IP™

Value I/O and control I/O using the Ethernet port (cannot be used when PLC-Link is in use)
Cyclic communication supported (up to 1436 bytes), message communication supported
Max. number of connections: 32
Conforms to Conformance test Version CT12.

Mouse

Menus can be operated with the optional dedicated mouse (OP-87506, included with the controller).

USB HDD

Image and other data can be output when a HDD (2 TB max.) is connected to the dedicated USB port (conforms to USB3.0, bus power supported: rated output 900 mA)

Monitor output

Analog RGB output XGA 1024 × 768 (24-bit color, 60 Hz)

Minimum display unit

0.1 µm, 0.001°, 0.0001 mm2, 0.00001 mm3

Display language

English/Japanese/Chinese (simplified)/Chinese (traditional)/Korean selectable (Initial language should be determined during the initial startup.)

Rating

Maximum current consumption

2.7 A

Power voltage

24 VDC ±10 %

Environmental resistance

Ambient temperature

0 to +45 °C 32 to 113 °F (DIN rail mounting), 0 to +40 °C 32 to 104 °F (bottom mounting)

Relative humidity

35 to 85 % RH (No condensation)

Weight

Approx. 2,000 g

*1 Either positive common connecting which is compatible with NPN input devices, or negative common connecting which is compatible with PNP input devices is feasible.

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Model

WI-S1

Image

XY stage moving range

X axis: 75 mm 2.95", Y axis: 50 mm 1.97"

XY stage tilt angle

±2°

Z stage moving range

Coarse movement: 64 mm 2.52", fine movement: 2.0 mm 0.08"

Dimensions(excluding moving parts)

231 (W) x 408 (H) x 360 (D) mm 9.09" (W) x 16.06" (H) x 14.17" (D)

Weight

Approx. 10 kg

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Model

WI-C3

WI-C5

WI-C10

WI-C3L

WI-C5L

WI-C10L

WI-C3R

WI-C5R

WI-C10R

Image

Type

Sensor head connecting cable, Standard

Sensor head connecting cable, Hi-flex robotic

Cable end

Straight

L-shaped

Straight

Length

3 m 9.84'

5 m 16.40'

10 m 32.81'

3 m 9.84'

5 m 16.40'

10 m 32.81'

3 m 9.84'

5 m 16.40'

10 m 32.81'

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