Data Acquisition (DAQ)
Rotation Speed Measurement Solutions for Conveyors
Operations in distribution warehouses, airports, shipping companies, and other similar industries rely on a conveyor system to deliver raw materials and goods to designated locations across the lines. Reliable and accurate rotation speed measurement of conveyor motors and systems helps facilities catch real-time problems such as belt slippage, bearing wear, and drive issues that could lead to breakdown in the conveyor system and production failure.
Understanding Rotational Speed Measurement
Measurement of rotational speed helps capture the rate at which a shaft or disc rotates in a conveyor system. It’s expressed in units of revolutions per minute (RPM). In fast-speed production lines, manufacturers often have multiple conveyor belts, with some delivering materials at high speeds and others at slow speeds, depending on production requirements.
Both belts traveling fast and slowly require conveyor speed monitoring as well as measurement, which is done through contact and non-contact methods.
A tachometer is a common contact rotational speed measurement tool, which can be mechanical, optical, digital, or electrical. Data loggers are another way to measure the rotational speed of a conveyor belt system. They offer contactless measurement of rotation speed. They are also able to measure not only the rotational speed of a shaft of a conveyor system but also vibration and temperature.
Non-contact rotation speed measurement tool typically features speed sensors for conveyor monitoring and inspection. This improves work efficiency as human inspection effort is relatively slow and limited. Measurements from rotation speed can be used to analyze and troubleshoot affected components or the overall conveyor system.
Why Measure Rotational Speed?
A properly functioning conveyor system transfers goods and materials to their intended locations within the production line. When measurement of rotational speed is not prioritized, bearing seizure, overheating, premature wear, and reduced lifespan of components are common problems.
Compliance with regulatory requirements is another side to regular measurement of rotational speed in a conveyor system. In some industries, including food processing and pharmaceuticals, regular inspection of the rotational conveyor system is compulsory to ensure equipment operates within specified parameters and ensures the safety of human workers.
Key Features of KEYENCE Rotational Speed Measurement Devices
As a leader in data acquisition systems, KEYENCE has a line of measurement DAQ devices that can log and analyze not only rotation speed measurements but also vibration, voltage, temperature, strain, current, acceleration, and pulse signals. We built these products as a one-stop solution for different data needs.
For example, the Data Logger NR-X Series is a multi-input data logger that can perform simple to multi-channel measurements. Key features include:
- Compatibility with eight types of synchronized measurement units.
- Multi-channel measurement using up to 576 channels.
- Compact and portable design.
- Reduced wiring system including remote input modules for fast and easy work.
- Available in AC, DC, and battery-powered units.
- Wireless LAN feature that makes measurement possible from anywhere.
- Resistant to water and other outdoor elements.
- Performs accurate data acquisition under demanding conditions and situations.
KEYENCE’s DAQ NR-500 is another multi-input data logger that offers superior performance, too. With PC compatibility in mind, it’s built to directly connect to a PC for easy data transfer and simplified data analysis.
Applications of Rotational Speed Measurement Devices
Rotation speed measurement devices have various applications in different industries, including manufacturing, production lines, packaging, and quality control.
Manufacturing & Production Lines
- Conveyor speed monitoring
- Industrial automation processes control
- Performance evaluation of rotating equipment
Quality Control
- Vibration monitoring and analysis
- Rotational speed measurement for maintenance
- Product inspection and testing
Packaging
- Inspection of packaging equipment
- Control of rotational speed in packaging processes
- Ensuring consistent product quality
Why Choose KEYENCE Rotation Speed Measurement Solutions?
Our rotation speed measurement solutions are not designed for a single data input but for different parameter measurements, including speed, temperature, and acceleration. This means comprehensive data measurement solutions in a single device for industrial measurement and inspection needs.
With a compact, portable, and function-packed design, our data loggers find use in vibration testing, quality control, process control, research development, and other data acquisition needs. We also provide expert support through our local experts and helpful resources.
Want to explore our advanced rotation speed measurement solutions to optimize your conveyor systems? Contact KEYENCE for expert assistance and detailed product information.
