Data Acquisition (DAQ)
Industrial DAQ Systems
Industrial data acquisition hardware is the backbone of data-driven operations in manufacturing and production industries, as they’re designed to collect, analyze, and store data from various sources, including sensors, instruments, and production equipment.
The primary function of an industrial DAQ System is to convert analog and digital signals into time-stamped digital data for real-time monitoring, control, and data analysis. This digital data is crucial for the further optimization of manufacturing and production processes, ensuring exceptional quality control and enhancing overall operational efficiency while cutting down on production costs.
Features of Industrial Data Acquisition Systems
Industrial data acquisition systems are characterized by their durability, robustness, and high performance. KEYENCE’s NR-X Series multi-input data logger is the smallest and lightest data logger in its class and offers plenty of portability without sacrificing durability or robustness.
Key features associated with NR-X Series multi-input DAQ include:
- High-Speed Data Processing: Industrial DAQ systems are capable of handling vast volumes of data from multiple sources simultaneously, which adds a layer of versatility.
- Scalability and Modularity: They’re easily expanded to accommodate additional sensors and/or integrate with existing industrial manufacturing architectures. Additionally, they can measure several different measurements simultaneously via modular measurement units that attach to the main unit.
- Real-Time Monitoring: Industrial data acquisition systems come equipped with real-time monitoring capabilities. This enables immediate adjustment to the manufacturing process to enhance its efficiency and overall productivity or trigger additional quality control checks or other actions.
- Data Accuracy and Reliability: Industrial DAQ systems are incredibly accurate and reliable. This ensures precise data collection and processing, which is important for quality control and automated decision-making processes.
- User-Friendly Interface: This simplifies the complexities associated with data management. Furthermore, USB, LAN or Wireless LAN can be used to interface with the PC for additional processing and data storage.
Benefits of Industrial Data Acquisition Systems
The implementation of KEYENCE’s industrial DAQ systems provides numerous benefits to the manufacturing and production industries, including the following:
- Enhanced Operational Efficiency: Enables businesses to quickly identify and rectify any inefficiency within the production process with real-time data, increasing the overall operational efficiency.
- Improved Product Quality: Continuous monitoring, data collection, and the subsequent analysis of production data enhance product control and help maintain and even improve product quality.
- Reduced Downtime: Timely detection of potential issues enables tech teams to perform preventative maintenance and reduce the likelihood of unexpected downtime.
- Data-Driven Decision-Making: Access to comprehensive data analysis that supports informed decision-making and improves business outcomes.
- Cost Reduction: Optimizes manufacturing and production processes and reduces downtime and overall operational costs.
Diverse Applications of Industrial DAQ
Thanks to their versatility, KEYENCE’s industrial DAQ systems can be used in a wide range of industries, including the automotive industry, pharmaceuticals, food and beverage industries, and many others.
Common applications include:
- Stroke and load measurements in industrial presses
- Temperature control in sintering machines
- Vibration measurements in conveyor assemblies and exciters
- Load and Strain measurement in tension tests
- Mold temperature measurement in injection molding machines
- Temperature measurement in sterilizers
- Voltage waveform measurements in semiconductor machines
- Temperature distribution measurement for interior AC units
- Temperature data collection in heating furnaces
- Electronic PCB evaluation in temperature chambers
- Temperature monitoring in molding machines
- Failure/error analysis in machining equipment
- Performance inspection in electronic PCB
- Quality inspection in electrical motor manufacturing
- Fatigue testing of air conditioners and outdoor equipment
Why Choose KEYENCE Industrial DAQ Systems
KEYENCE offers a comprehensive range of wireless acquisition system solutions for your business. If you’re looking to upgrade your manufacturing and production processes, contact KEYENCE and inquire about possible integrations of industrial DAQ systems with your pre-existing setup.
