Measurement Sensors for Building Material Manufacturing

The building material manufacturing industry relies on measurement sensors across the various stages of production, ensuring the efficiency of the production process and the quality of the building material. More specifically, the use of measurement sensors in building material manufacturing ensures that the end product adheres to industry-specific standards.

The variety of building material applications for measurement sensors underscores their versatility.

Common Measurement Applications

The building material manufacturing industry relies on different types of measurement sensors, such as laser profilers and laser displacement sensors, to ensure accuracy and consistency in material production.

Some of the most common applications include measuring plywood thickness as well as the thickness of surface plates, depth and width measurements after growing, mortar joint width measurements, thickness and width of siding materials, roofing materials inspection, and many other applications.

For example, laser profilers such as the LJ-X8000 Series 2D/3D Laser Profiler provide plywood surface inspections before adhesive applications, to minimize disposal costs and improve the overall product quality. Additionally, the CL-3000 Series confocal displacement sensor can be used to measure the thickness of the adhesive to be applied to said surfaces.

Benefits of Using Measurement Sensors

Integrating building laser measurement sensors in building material manufacturing processes offers numerous benefits:

Increased Efficiency and Productivity

Increased efficiency and productivity are the primary benefits introduced by measurement sensor integrations. By automating the measurement processes, building material manufacturers significantly reduce the need for manual inspections, which also reduces inspection times.

This significantly speeds up the production cycles and enables a high throughput while minimizing human error, leading to more consistent and reliable measurements. Besides increasing efficiency and productivity, using these sensors also optimizes material use and reduces waste.

Improved Quality Assurance and Inspection

The adoption of precise laser measurement sensors also improves quality assurance and inspection processes by detecting even the slightest deviations from the specified standards. This ensures that every individual product meets the predetermined quality criteria.

This is particularly important for building materials with a very small margin for error due to potential structural integrity and safety implications. The increased accuracy and precision associated with laser measurement sensors also imply higher quality levels, allowing manufacturers of building materials to increase their market competitiveness.

Enhanced Safety and Reliability

Enhanced safety and reliability are the second biggest benefits of precise measurement sensors. Thanks to their precision, these sensors can detect potential defects or inconsistencies in building materials during the manufacturing process, mitigating the risks associated with potential structural failures and accidents.

This provides a rather comprehensive safety profile, as it ensures the safety of the end user but also ensures that the product won’t fail within its intended use while protecting manufacturers from reputational damages and financial losses associated with product recalls or critical failures.

Measurement Sensors for Building Material Inspection

The structural role of numerous building materials only underscores the importance of building material inspections during the manufacturing process. Advanced sensors, such as laser profilers and laser displacement sensors, are capable of performing non-contact tests, which allow for inspection of otherwise delicate and easily damaged materials such as films and foils.

In the end, building sensors are integral to the building material manufacturing process, as they provide a host of benefits capable of elevating the entire production process.

If you’re interested in enhancing the efficiency of your production process while maintaining and increasing the quality of your product, KEYENCE offers a comprehensive range of products that can help you achieve your goals. Contact us today!