Measurement Sensors for the Glass

Glass measurement sensors perform real-time data collection and analysis, which means manufacturers can identify and correct defects immediately. This reduces delays in processing and labor costs. Their non-contact nature eliminates the risk of damage to the end product, and the sensors can withstand high temperatures and vibrations.

The onboard software also automates data management and streamlines reporting. These sensors also use confocal displacement and laser triangulation to ensure precise measurements. Counter to the previous method of manually measuring products, these new glass measurement sensors remain consistent and improve efficiency.

Advanced sensors are designed to detect and measure edge positions with exceptional accuracy. They can automatically adjust to optimize reflections on different surfaces, allowing them to work on various glass types. These sensors can identify defects (like chips and cracks) and verify the alignment of the product before coating and printing. They also look for inconsistent thicknesses. This level of precision reduces waste and enhances the overall product. With glass position sensors, manufacturers can cut down on disruptions and production costs without compromising on standards.

Automated inspection systems equipped with these sensors provide operators with actionable data throughout the production cycle. During the raw materials stage, these sensors can detect impurities that might compromise the final product. As the cycle continues, the sensors monitor parameters such as edge alignment and thickness uniformity. At the end, they are used to verify the uniformity of the product. They do all of this while delivering feedback to the operators, who, in turn, can make adjustments and improve their workflows.

Maintaining uniform thickness is one of the most important aspects of glass measurement. This parameter directly affects the performance and durability of the final product. The non-contact design of these advanced glass measurement sensors ensures they maintain consistent thickness to the sub-micron level on flat glass, container glass, and multi-layered glass products. Even challenging surfaces like heavily tinted or reflective glass can be measured without worry.

The non-contact design prevents surface damage, whereas before, operators had to take manual measurements and risk scratching the end product. For example, in container glass production, precision in wall and bottom thickness is crucial. Manual measurements could results in inconsistencies in data, which could risk a recall. However, if the process is automated, sensors can monitor for defects or weaknesses. This keeps the production line up and the risk of recall down.

Additionally, these sensors are very effective at high temperatures. Even on production lines where temperatures can exceed 600°C, sensors can reliably measure thickness without disrupting production.

Advanced glass measurement sensors address a wide range of industry needs. The quality standards for glass products are incredibly high. Manufacturers must be efficient in their process. Advanced glass measurement sensors make this possible.

KEYENCE offers state-of-the-art glass measurement solutions and provides reliability and performance. Their CL-3000 Series uses confocal displacement sensors to take ultra-precise thickness and position measurements. For more complex needs, sensors like the LJ-X8000 Series 2D/3D Laser Profiler offer comprehensive inspections, including warpage and alignment verification. Whatever your need, KEYENCE has you covered.

KEYENCE makes quality control easy and accurate. We offer a wide range of glass measurement sensors for all your glass inspection needs. Contact KEYENCE today to get started!