Understanding Laser Classes and Laser Safety

Laser marking is a widely used technique in various industries for engraving, etching, and marking materials with high precision. However, the use of lasers, especially in laser marking, necessitates stringent safety measures due to the potential hazards associated with different classes of lasers. Understanding the class of laser being used is crucial for ensuring safe operation. For instance, fiber lasers, commonly used in laser marking, fall under different fiber laser classes based on their power output and potential risks. These classes help operators determine the necessary safety protocols to prevent accidents and injuries.

Fiber laser classes, particularly those used in laser marking, often include Class 3B and Class 4 lasers. Class 3B lasers can cause eye damage and skin burns if not handled properly, requiring the use of laser safety goggles and warning labels. Class 4 lasers, which are the most hazardous, can pose significant risks, including eye and skin injuries and fire hazards. Therefore, it is essential to implement appropriate safety measures, such as using protective equipment and enclosures, to mitigate these risks. By adhering to these safety protocols, operators can safely utilize fiber lasers for laser marking while minimizing potential hazards. For a more detailed explanation on laser classes and their safeguarding, continue on with this article.

Lasers can be dangerous, potentially damaging eyes, skin, and workplaces. Because of this, regulatory institutions within countries and international organizations identified tiers, known as laser classes, depending on wavelength and exposure effects. These laser classes identify eye, skin, and workplace hazards related to the wavelength.

Although these laser classes slightly differ across institutions, this blog will reference the international standard established by the International Electrotechnical Commission (IEC). This standard, called the IEC 60825-1, categorizes lasers into four classes with four subcategories. The IEC 60825-1 was created to provide international laser safety standards for industries, military, research and development, and higher education.

Class 1 is the safest of the laser classes. Lasers in this class do not threaten eyes, skin, or combustibles as a fire hazard. Even with optical instruments, these laser devices are still safe to interact with without protection.

There are two reasons why Class 1 lasers are non-threatening. First, these lasers have low output power with beams less than .39mW. Not only are these beams extremely low, but they also are usually enclosed in a working area or machine. That said, lasers in higher laser classes (particularly 4) can be identified as Class 1 lasers if they follow enclosure precautions that protect individuals from coming in contact with the laser.

Examples of Class 1 lasers are laser printers or DVD players.

Class 2 lasers are visible light lasers that are generally safe but could cause eye damage if mishandled. These lasers emit radiation from 400 nm to 700 nm and are visible to the naked eye. Like Class 1 lasers, this laser classification is safe to look at with an optical instrument.

Eye trauma is possible from staring directly into a Class 2 laser. But with this being said, the human eye uses blinking as a protective reaction to Class 2 lasers. An individual would only be harmed if they purposefully looked into a Class 2 laser and resisted the blinking urge. This natural protective reaction is the reason for Class 2 laser’s lower laser classification, as it doesn’t usually cause harm.

Examples of Class 2 are laser pointers like ones used in a classroom or for a demonstration.

Unlike Class 1 and 2, there is no “Class 3”. Instead, there are two laser class 3 categories: Class 3R and Class 3B.

Class 4 is the most hazardous laser classification. This category has the potential for skin, eye, and fire hazards with 500mW CW or 10J/cm2 pulses.

This strong output is used for laser marking, welding, cleaning, and cutting. Any Class 4 laser has laser safety warning labels cautioning against interaction between eyes, skin, and flammable materials or gasses. To operate these lasers, technicians need goggles and/or body suits for protection.

Still, although the strength of the laser is hazardous, Class 4 lasers can be minimized to Class 1 with proper enclosure techniques. Even as a Class 4 laser, safeguards should keep you protected from potential hazards.

Each class of lasers specifies the safety of using a certain wavelength or type of laser. When considering operating or using a laser, considering the class it’s in is essential before operating. Treating a Class 4 laser like a Class 1 laser will harm your skin, body, and workspace.

Despite these safety considerations, there is no need to fear lasers. Rather, understand their power and act accordingly. As a laser user, you must establish and implement safety measures and ensure that all operators are adequately trained.

These laser classes specify what equipment and precautions are needed to mitigate harm. Always take warnings seriously and invest in proper protocols.

KEYENCE’s laser marking machines are Class 4 lasers because of their wavelength and ability to process materials. Although they are Class 4, there are protocols that can establish the laser as Class 1 following the right enclosure or equipment practices, and the KEYENCE support team can help guide you in the right direction.

For more detailed information on keeping you and your colleagues safe with our laser marking machines, review our Safety and Standards page.