Gas Flow Sensors
KEYENCE specializes in clamp-on type flow meters that enable stable flow rate measurement within the pipe or tube without any cutting or piping work required. Solutions for gas or compressed air flow sensing and metering can be provided for small and large diameter piping. As a result, clogging, leaks, or contamination are not factors. Additionally, the full-time recording function can automatically record the air consumption and power consumption, contributing to the collection of data for energy conservation activities.
Product Lineup : Gas Flow Rate
The FD-EP Series simultaneously monitors air flow and pressure to provide a full breakdown of pneumatic machine performance. The FD-EP Series also features built-in predictive maintenance modes specific to a variety of machines and applications (cylinders, seating confirmation, air blow, etc.) to identify common pneumatic equipment issues. Additionally, with its free flowing internal structure, the risk of clogging and pressure loss is eliminated.
Features
Dual Sensing of Flow and Pressure
Air pressure and air flow in a single unit opens up full understanding of pneumatic equipment on the machine. Knowing pressure and air flow at the same time allows us to predict component failures before unexpected downtime occurs. With 4 built-in application modes programmed into the sensor, increased machine uptime will be more achievable.
Pressure × Flow
Built-In Predictive Maintenance Modes
The FD-EP Series features four built-in predictive maintenance modes to manage pneumatic equipment and diagnose potential component issues. These predictive maintenance modes include cylinder status monitoring, suction conveyance, seating, and air blow. The FD-EP monitors the condition of these processes in order to improve pneumatic equipment productivity and identify potential abnormalities.
Cylinder Status Monitoring
Suction Conveyance
Seating
The FD-EC Series Clamp-On Air Flow Sensor easily mounts to the outside of any tube, eliminating the risks & headaches found with conventional in-line flow sensors. With its ability to monitor a wide range of flow rates and clamp on to any tube, the FD-EC Series provides significant versatility. This series is compatible on tubes/hoses from ⌀6 mm (0.24″) to 12.7 mm (0.50″). This series also features a high-precision display that clearly conveys the status of the flow meter, allowing for straightforward operation.
Features
Risk-Free Installation
With its ability to clamp-on to the outside of any tube, the FD-EC Series Air Flow Sensor eliminates the risk of pressure loss, clogging, air leakage, and contamination commonly caused by convention in-line air flow sensors. Because no tube modifications are necessary for installation, the FD-EC Series eliminates downtime and the need to shut off the air supply.
Conventional Unit
- Clogs due to multi-layer mesh structure
- Leaks from coupling
FD-EC Series
- Zero risk of pressure loss, clogging or contamination
- Zero air leakage
Ultra-Compact and Lightweight
With its ultra-compact style body, the FD-EC Series can be mounted anywhere, even in areas with limited space between air tubes. This series is also incredibly lightweight, eliminating the need for additional mounting brackets.
The FD-G Series Clamp-on Gas Flow Meter can be easily installed from outside the pipe with only a screwdriver. The clamp-on design greatly reduces installation costs by eliminating the need for pipe modification. Detecting flow from outside the pipe eliminates the risk of restricting or blocking the flow of gas. It also eliminates the risk of leakage from new fittings. The device is compatible with stainless steel and iron pipes from—3/4" to 8"—and can measure compressed air, nitrogen, and other gases. The high-accuracy measurement, paired with a minimum sensitivity of 0.018 CFM, can be utilized for both large flows and incredibly small leaks. The high-definition display can also show both the total flow rate and the current flow rate for a set period, at the same time. Necessary functions for air management are also included, such as automatic leak volume measurement and monetary conversion.
Features
Optimize Compressed Air Usage
- Determine a baseline for air usage at your facility
- Monitor specific machine drop points or branch pipes
- Identify cost-saving actions such as replacing valves, optimizing your compressor's loading period, or patching leaks
Simple Clamp-On Installation
- Mount in minutes with no special tools or knowledge
- Completely non-invasive flow meter design means no added leakage points
- Compatible pipe sizes include 0.75"-8"
Product Lineup : Air Quality Multi-Sensor
The MP-F Series Air Quality Multi-Sensor simultaneously monitors air flow, pressure, temperature, and humidity, for a complete breakdown of pneumatic machine air quality and consumption. Having an increased understanding of machine air usage allows for more stable machine operation, improved product quality, and ultimately cost savings. The MP-F Series also offers multiple options for data gathering (including the built-in display and dedicated software). Additionally, the unit provides clear visualization of air and electricity consumption. The MP-F Series also includes a built-in shut off valve, which allows users to control their air supply needs when machines are not in use.
Features
All-In-One Monitoring
The small body of the MP-F Series contains multiple sensors, allowing for full comprehension of machine air quality and consumption. Better understanding the condition of machine air quality helps ensure the stability of pneumatic equipment, identify abnormalities, and increase lifespan of critical components.
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1Humidity sensor
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2Flow/Temperature sensor
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3Pressure sensor
Easily Visualize Consumption
The MP-F Series offers multiple options to gather data needed to reduce costs and make informed decisions. The easy-to-navigate display offers a clear and complete understanding of all air-related variables, allowing for straightforward air quality and consumption analysis. Long-term data can also be downloaded through the dedicated software with a standard USB cable and laptop.