Vision Systems
Blister Packaging Inspection for Medical Device Manufacturing
Syringes, needles, scalpels, and other medical instruments packaged in blister packs can rust or lose sterility if even a small opening is present in the seal. In today's competitive business and production landscape, medical device manufacturers must maintain quality blister packaging inspection to ensure the structural integrity of blister packaging so that contents within don’t risk contamination, compromise to sterility, or moisture damage.
KEYENCE offers state-of-the-art vision systems for medical device manufacturing to inspect for quality issues in blister packaging.
Challenges in Blister Packaging Inspection
Unique Shapes, Designs, and Sizing
Different blister packaging has unique shapes, designs, and sizing. This may make it challenging to find the right machine vision systems that can accurately inspect for openings, deformities, and other anomalies in various blister packs.
Accurately Capturing Clear Images
A blister pack inspection system may struggle to accurately capture clear images due to the transparent or reflective nature of the blister material design.
Inaccurate and unreliable imaging can lead to incorrect inspection results.
Irregularities on Device Edges
Due to irregular edges of devices or equipment packaged in a blister, a blister packaging defect inspection system may struggle to perform. Small, intricate details on the edges may be difficult to capture.
Blister Packs and Contents Having Similar Characteristics
Blister packs and their contents often share similar colors and textures, making it difficult for vision systems to distinguish and isolate parts for accurate inspection.
Vision Systems for Blister Packaging Inspection
Blister packs housing medical equipment must be defect-free to ensure regulatory compliance for the production of critical devices as medical equipment. A small opening in the cavities or cut in the blister tray may lead to corrosion, microorganism contamination, or even humidity damage. Medical devices shouldn’t be delivered to health facilities and institutions this way. Built-in technologies in KEYENCE vision systems designed for blister packaging inspection make medical device manufacturing inspection accurate and free of errors that could lead to non-compliance fines.
Vision System with Built-in AI
Isolating inspection targets from the environment during blister packaging inspection can be challenging for older vision systems. KEYENCE’s AI vision systems technology provides algorithms that help detect defects and irregularities from captured high-res images.
Intuitive Vision System
Conventional vision systems are complicated to set up and use by operators. The KEYENCE line of intuitive vision systems like the CV-X Series helps operators perform advanced blister packaging defect inspection through intuitive, interactive displays.
Customizable Vision System
Some vision systems struggle to accommodate different shapes, sizes, and designs of blister packs. KEYENCE gives manufacturers a customizable vision system solution like the XG-X Series with advanced imaging and programming functions for advanced inspection.
FAQs about Blister Packaging Inspection
What Specific Defects Can Be Identified Through Blister Packaging Inspection?
Cracks, defects in appearance, incorrect equipment alignment, and missing objects are some defects identifiable through blister packaging defect inspection.
Can Blister Packaging Inspection Systems Reliably Detect Flaws in Tablet Packaging?
Yes, blister pack inspection vision systems can help to inspect for foil issues, cuts in blister trays, and other flaws in blister sealing.
How Can Manufacturers Ensure Reliable Inspection of Tablets Inside Blister Packaging?
Pharmaceutical companies can guarantee reliable tablet inspection by using AI vision systems to analyze captured images for defects and irregularities with precision.
How Does Effective Blister Packaging Inspection Contribute to Regulatory Compliance in Medical and Pharmaceutical Manufacturing?
Effective blister packaging inspection helps to eliminate quality and safety issues in medical equipment and pharmaceutical drugs that could compromise patient safety.
What Are the Benefits of Integrating Automated Blister Packaging Inspection Systems in Pharmaceutical Production Facilities?
The integration of automated blister packaging inspection technology helps replace traditional inspection systems while guaranteeing the safety of medical devices and pharmaceutical drugs.
