Simplify Any Case Coding Setup with CC‑1000 Series, the World’s First Smart Multi-Sensing Unit

The CC‑1000 Series SMART MSU solves this by monitoring and adjusting to real-time conditions. With sensors that monitor vertical distance, line vibration, and product movement, the system maintains clean print geometry even when the line isn’t perfect. High-density 360 DPI printing provides sharp barcodes and logos, and the built-in camera confirms output integrity without operator intervention. By continuously adapting to variable conditions, the MSU supports consistent quality from box to box.

Zero print distortion

The SMART MSU addresses these issues with real-time adjustments and automatic alerts. It tracks print triggers, monitors movement, and compensates for dynamic changes like vibration or speed spikes. As part of a fully integrated system, these sensing functions enable case coder automation without the complexity of third-party equipment or manual calibration.

Automatic synchronization of print and inspection settings

Because the sensors are fully integrated with the print logic, there’s no need for additional setup, alignment, or software. Print and inspection parameters synchronize automatically, and built-in maintenance tools, such as one-touch head core replacement and nozzle self-cleaning, minimize downtime. Compared to modular third-party inspection systems, the CC‑1000 Series provides a compact, intelligent solution with significantly lower operational overhead.

Each sensor works in concert with the CC‑1000 Series’ high-resolution print engine and inspection camera. The system doesn’t just react to issues; it prevents them by proactively adjusting output with every unit.

Unlike mechanical or light gate systems, this sensor accommodates product variations without requiring adjustments. The result is consistent placement, reduced waste, and better print quality monitoring at high speeds. This level of responsiveness is especially important when handling varied carton sizes or staggered box spacing, where standard trigger setups often fail. By automating this process, the system enables true case coder automation without added hardware or configuration steps.

The MSU compensates automatically. A four-point red LED sensor monitors real-time velocity, adjusting the printhead’s timing with each pass. This keeps horizontal print dimensions consistent, so barcode ratios remain within readable tolerances even when the line speed drops mid-cycle.

By synchronizing print pulses with conveyor motion, the CC‑1000 Series avoids the resolution loss common in systems that operate with static or encoder-only triggers.

By analyzing data from onboard sensors, the MSU detects when a box is misaligned or about to collide with the printhead. It can pause printing the moment excess vibration or collision occurs, notify the operator, and resume once alignment is restored.

This feature also helps identify misfeeds or irregular packaging shapes that can cause cumulative alignment issues. Preventing contact protects both print quality and the lifespan of the hardware.

Installing a new coder typically requires encoder configuration, separate inspection equipment, and manual fine-tuning across several SKUs. The CC‑1000 Series changes that. With a single, unified system that handles sensing, printing, and inspection, setup becomes faster and far less prone to errors.

All print and inspection parameters are managed through one interface. There’s no need for external calibration, vision alignment, or camera scripting. Whether the line changes speed, the product changes size, or packaging conditions shift, the SMART MSU adapts automatically without requiring additional programming.

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  Fixed distance for ideal lighting and field-of view
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  Fixed distance for optimal print inspection

For operations that manage frequent changeovers or aim to reduce training time, the CC-1000 Series offers a future-ready solution designed for real-world flexibility.

Request a CC-1000 Series demo today and experience how integrated sensing and printing can eliminate complexity while protecting code quality. Contact a KEYENCE specialist to schedule your personalized demo.